Pallet Racking System: Choosing the Best Fit for Your Warehouse

When it comes to pallet racking systems, it is crucial to pick and choose the right type to ensure that you make optimum use of available warehouse space and maximise your storage capacity. So how do you decide on which type of pallet racking is the best one in your warehouse? You need to determine that based on different factors such as the type of goods or items that you store, the mode of operations and how frequently the goods move to and from the warehouse. Depending on these factors, it becomes easy to choose a pallet racking system that will maximise your warehouse’s capacity, save time and effort for warehouse operators, and overall give you the best results that you can get.

warehouse with pallet racking system
Here are some of the different types of pallet racking systems to consider for your storage space.

Cantilever Pallet Racking System

Cantilever racking system is perfect for storing long and oddly shaped objects. From plastic and steel pipes to doors and timber, cantilever racking system is the ideal choice for items that are difficult to fit in regular standard shelving or racking system. Most cantilever racking system have the option of adjustable arms, making loading and storing a much easier job.

Narrow Aisle Pallet Racking System

Narrow racking system

If you are looking to maximise aisle space and provide complete access to all the stocked goods, then the narrow aisle pallet racking system is the one for you. You can increase your warehouse capacity significantly when using the narrow aisle pallet racking system. It also makes navigating through the aisles to fetch the goods a faster, easier, and more efficient job.

Drive-In/Drive-Through Pallet Racking System

Unlike most other pallet racking systems, the drive-in/drive-through pallet racking systems are not divided into aisles. Instead, the forklifts get to drive directly into the lane to access the stock. The drive-in/drive-through systems make full use of storage capacity and minimise the use of floor space.
The basic difference between the drive-in and drive-through pallet racking systems is that the drive-in has a single point of entry and exit, while the drive-through has two points of entry at either end of the lane. Typically, a drive-in system works on a FILO—First-In Last-Out—storage method. And the drive-through systems work well on a FIFO—First In First OUT storage method.

Safety Guidelines

It is recommended to protect your pallet racks with heavy duty pallet rack protectors and guards. Safety guidelines must be followed at all times when working with/around pallet racking systems to ensure that the risk of accidents is minimised. A few of the pallet rack protector guidelines are listed below:

  • Carry out regular inspections to ensure that the pallet racks are in good condition, with no loose parts or any other damage that could lead to collapse or breakdown of the racking system.
  •  Ensure that all the warehouse workers are informed not to climb on the racks. Jumping on racks could lead to major accidents, from personal injury to damage to stock and other warehouse property.
  • Do not overload your pallet racking system. Adhere to the manufacturer’s specifications when it comes to the maximum load limit. Overloading can result in your racking system collapsing or could lead to other complications when it comes to unloading stock.
  • Always conduct a thorough inspection of the racking system after natural disasters such as storms, earthquakes, cyclones and so on.
  • Be sure to conduct rack audits by a qualified inspector to ensure that your racking system is functioning at its best without any potential pitfalls.
  • Always use the right equipment for loading, unloading and transporting the stock.
  • Ensure that there is ample lighting in the aisles. Dark, dingy aisles can make it difficult for workers to navigate the aisles with ease.
  • Damaged components of a pallet rack should be replaced with new or used-but-in-good-condition parts. Never use duplicate or reworked parts.
  • The load must be positioned in the centre of a pallet to avoid uneven distribution of weight that could lead to damage to the beams and pallets after a while.

safely setting up the palletin warehouse

Pallet racking systems are great for maximising warehouse capacity and speeding up operations. But, to do that, you need to know exactly which pallet racking system will work for you. Once you’ve figured that out, you can go on to setting up the system and training your employees in a systematic and highly efficient process of loading, unloading, and transferring the stock. When used in the right way, pallet racking systems are great at making warehouse operations run smoothly with minimal hassle, while enabling you to up your stock capacity to anywhere from 30 to 40%.



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